Harishkumar Thevalil
Equipment maintenance and operations management superintendent with 16 years experience (8 years in oil and gas)
Certified Equipment Maintenance Manager with 18 years of experience and worked in "Oil Gas, minerals mining construction field", different locations like Middle east, Asia pacific, African regions mai
49 years old
Driving License
Kodungallur (680669) India
Available soon
Available
Sixteen years of heavy equipment’s, automobile,lifting equipments managerial and service experience. Possess sustained record of accomplishments as a supervisor and managerial level with the ability to motivate and organize individuals. Proven result oriented individual with a professional track record in providing service coupled with a high level of client satisfaction with international project management experience.Excellent knowledge in industrial construction safety and quality engineering and handled multiple positions as Equipment maintenance supervision and rigging engineering.
EQUIPMENT MANAGER
BECHTEL BPWND PROJECT
Since 2016
- Manage project equipment fleet through peak to start of demobilization Maintain fleet availability and coordinate on site and vendor repairs and maintenance.
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Manage construction equipment fleet of 2000 pieces construction equipment and vehicles BPWND Project, to support construction of multiple Trains LNG On shore development plant.
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Prepare equipment forecast per construction schedule for acquisition of project owned equipment. Specify and order equipment to meet schedule. Establish repair facilities and site support facilities for PM and CM to support the project requirements.
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Develop and implement Project policies and procedures for the subcontractors including. PMV operations, Transportation of equipment and materials, Operator / Driver VOC training and qualification, Equipment management and administration CMMS program, Equipment inspection procedure's etc.
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Prepare Equipment maintenance facility, develop maintenance team, inspection team, Parts and lube storage and Maintenance and repair procedure's Etc
Equipment maintenance superintendent
Bechtel corporation
August 2014
to October 2016
Batam Island
Indonesia
- Administer fleet management policies and procedures pertaining to the procurement, utilization, maintenance, and disposal of all Bechtel and third party assets.• Coordinate all rigging activities direct lifting supervision, documents preparation, periodical rigging gear inspection and certification and records log.• Provide financial analysis, such as lift cycle costs of equipment acquisition options to make the best operating and financial decisions.• Work directly on due diligence projects to ensure accurate inventory and equipment valuations along with evaluation of maintenance practices and procedures and the capability of their fleet management and shop personnel.• Troubleshoot and problem solve situations/problems (material quality, equipment operation/repair, etc.). Monitor and discuss production problems with co-workers and managers/supervisors.• Control rigging team, Arrange Voc certification for Operators and competent Riggers and Signal man through class room and practical and onion training .• Application of preventive maintenance program for each equipment’s as per the OEM recommendation and that way reduce the repair cost, and increase the life period.• Support the utilization and effective use of Terminals PEMS (CMMS) project equipment management system for all assets and analyze the weekly reports, close watch to equipment use, man power use, and demob the units as per utilization. Financial l recommends done as per the total utilization, total repair and operating cost, age and condition, latest market value and latest technology etc.Staffing plan as per the requirements
Equipment Supervisor
Bechtel corporation
April 2013
to June 2014
Batangas
Philippines
- Effective supervision, development, motivation, and appraisal of subordinates. Maintain appropriate staffing levels• Efficiently and in a cost-effective manner develop, manage, and maintain the maintenance budget.• Ensure maintenance shop and work area compliance with Bechtel international level safety and quality standard. Follow up with ESH about site accident s and incidents investigating the root cause of failure, analyses and make final report to stop the repeat cases. Environment hazard materials handling and disposition on proper way recommend on MSDS.• Responsible for all Preventive and productive and repair activities and schedule the job with supervisor and close the work orders and repair reports on documents.• Assist procurement division import and export of machines and parts and prepare the necessary documents and CI & PL for the process.• Responsible for effective and efficient management of all maintenance programs and activities to ensure the proper and safe operating condition of assets and equipment, immediate application of OEM safety recalls specially on lifting units.• Provide technical training to the crews, new hire employee shop orientation, implement site rules and regulations and periodical changes on shop environment etc.• Monitor the parts, order as per store reports, and also kept minimum recommended parts to avoid break downs, monitor the parts cost for each units,• Check all daily check lists of site assets, daily fuel and parts issue reports, maintenance work orders and inspection certificates for lifting and pneumatic equipment’s and arrange periodical inspections and test, for recertification.• Strictly monitor the condition of equipment’s comes to site territory also monitor the third parties who’s working with their assets inside the site, and adhere the same rules and regulations and service and maintenance policy to all rental units.• Conducting daily tool box meetings, Check STARRT card JHA and work permits for the jobs, check periodically the rigging and electrical and pneumatic tools, check the critical jobs and implement most safe way,• Provide deliverables (cost estimates, project scopes, project schedules, designs, budgets, forecasts, etc.) to internal customers on a timely basis
Equipment Supervisor
Bechtel corporation
November 2009
to October 2012
- Check all daily, weekly and monthly reports, as per the daily report take action for the deficiencies, or order the parts to prevent maintenance. Monitor all spares and lubricants and maintain minimum stocks. Manage warranty administration and make reports and follow up with OEM.• Assist the PEMS admin team on the job, monitor all work order, parts order, parts inventory, asset reports etc. check all third party and rental units and provide the report to equipment superintendent about its maintenance, condition and utilization etc.• Provide technical advice, technical documents, technical training to the maintenance group, and involve in trouble shooting activity, if it’s required. Also take immediate action on safety recall maintenance as per OEM, and make necessary documents about the repairs.• Weekly safety walk down with the team, daily monitoring of hazard wastes, housekeeping and crew working hours etc.• Arrange necessary permits for live gas plant work, hot work, hazardous work permits, and make JHA for critical jobs; supervise the critical jobs and critical lifts etc.• Quarter inspection conducting for all rigging equipment’s, pneumatic and electrical and common tools and dispose depends upon condition, age. Monthly check up of all cranes and lifting equipment’s and make necessary documents after the job.• Assist for equipment inbound/outbound process, shipping process, and preparation units before shipments, prepare final report about the unit and submit to equipment superintendent.
Equipment Service engineer
Kanoo group
June 2007
to October 2009
- Managed product engineering, quality assurance, warranty administration, and technical Guidelines.• Provide the technical feed back to the maintenance team and give awareness about the product, check and evaluate after sales service and repair activities etc.• Regular visit to customers (AMC and Warranty Visits) product improvement program participation, commissioning and warranty administration of new machine, operation and maintenance training etc.• Trouble shoots the major troubles and report to OEM frequent similar failures etc. monitor all recalls from OEM and make the reports and send to OEM after field modification.• Manage the dealer technical drew and provide the guideline to all repair activities during warranty after warranty period,• Provide technical advice to the customers, and conduct initial onsite training program to the customers (mechanics and operators)
Association of Equipment Management Proffesional base Management certificate
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On a project team management
Advanced
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Training and VOC certification
Advanced
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International level safety and quality management
Expert
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Planing and budget controls
Advanced
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Machine and man management
Expert
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Supervision and risk management
Good
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Incident investigation and reporting
Advanced
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Third party and sub Contractors administration
Advanced
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Electronic engine and hydraulic system trouble shooting
Expert
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CAT ET
Advanced
- Cummins and perkins
- Hitachi, Komatzu,Hyundai
- Terex, Grove, Libherr, Demag and manitowac
- JLG, Genie,manitou,
- Sullair,triton,Chicago Pneumatic,IR, doosan
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Inspection
Expert
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Voc
Expert
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Operations management
Expert
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Rigging inspection
Expert
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Lifting supervision
Advanced
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Pneumatic equipment management
Expert
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MEPI
Expert
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Equipment electronic master file creation
Good
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Preventive and predictive maintenance planing
Expert
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Machine and Man hour management
Utilisation managementAdvanced
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Aquiciation disposition
Advanced
