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Montassar AYACHI

Maintenance Engineer

Montassar AYACHI
32 years old
Driving License
Hammam-lif (2050) Tunisia
Professional Status
Employed
Open to opportunities
Resume created on DoYouBuzz
  • Design, develop, and implement automation systems for natural gas facilities.
  • Configure and program Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), and Supervisory Control and Data Acquisition (SCADA) systems.
  • Collaborate with cross-functional teams to integrate automation solutions into overall plant operations.
  • Select, install, calibrate, and maintain instrumentation devices for measuring and monitoring natural gas processes.
  • Ensure accurate and reliable data acquisition, including pressure, temperature, flow rates, and composition.
  • Troubleshoot and repair instrumentation issues to minimize downtime.
  • Optimize control strategies to enhance plant efficiency and performance.
  • Implement continuous improvement initiatives to increase automation system reliability and responsiveness.
  • Collaborate with process engineers to fine-tune control loops and algorithms.
  • Ensure compliance with safety standards and regulations in all automation and instrumentation activities.
  • Participate in Hazard and Operability (HAZOP) studies and implement safety measures.
  • Stay updated on industry standards and best practices related to instrumentation and automation.
  • Develop and execute preventive maintenance plans for automation and instrumentation systems.
  • Respond to and resolve automation-related issues promptly.
  • Collaborate with maintenance teams to implement corrective actions.
  • Maintain accurate records of automation configurations, instrumentation calibrations, and system modifications.
  • Prepare reports on system performance, reliability, and any recommended improvements.
  • Monitor and control natural gas compression plant operations to ensure optimal performance.
  • Conduct regular inspections and audits to identify and address operational issues.
  • Collaborate with operations teams to maintain safe and efficient plant processes.
  • Design, evaluate, and optimize natural gas compression systems for efficiency and reliability.
  • Implement improvements to enhance overall plant performance and reduce operational costs.
  • Conduct feasibility studies for plant expansions or upgrades.
  • Develop and implement preventative maintenance programs for equipment.
  • Conduct routine inspections and coordinate repairs or replacements as necessary.
  • Investigate and resolve equipment malfunctions or failures promptly.
  • Ensure compliance with safety standards, environmental regulations, and industry best practices.
  • Conduct safety training for plant personnel and develop emergency response procedures.
  • Collaborate with regulatory agencies to maintain necessary permits and approvals.
  • Maintain accurate records of plant operations, maintenance activities, and performance metrics.
  • Prepare regular reports on plant efficiency, safety, and environmental compliance.
  • Coordinate the engineering and maintenance of the pipeline and gas compressor plants.
  • Monitor compliance with offtake schedules at intermediate offtake points along the pipeline.
  • Check gas quality.
    Schedule maintenance periods for compressor stations and periodic safety tests and remotely controlled line valves.
  • Schedule changes to the gas transportation and delivery schedule for emergencies and extraordinary line maintenance that affect gas transportation.
  • Cooperate with the technicians responsible for maintaining the remote control and remote transmission system.
  • Manage the transport and delivery of gas in transit in Tunisia, between Algeria (Safsaf) and Italy (Mazara del vallo)
  • Guarantee, with the greatest respect for safety criteria, the efficiency and good performance of the operation of gas pipelines with constant adaptation of the configuration of the installations to deal with variations in the quantities to be transported.
  • Fulfilling preventive maintenance agreements.
  • Providing installation, commissioning, preventive maintenance and trouble-shooting services.
  • Timely reporting of technical issues.
  • Coaching and training customer's operators and technicians on site.
  • Delivering service products and support to customers in order to maximize their system performance.
  • Interfacing with customers to establish and maintain a continuous positive relationship as well as following-up with customers concerns and problems.
  • Conducting production supervision.
  • Maintaining and administrating customer files and reporting responsibilities for technical service department.
  • Conduct and maintain fire risk assessment for all sites.
    Determine the means of fire prevention and organize fire safety in the company.
  • Define the means of fight and prevention against fire in coherence with the standards in force and the recommendations insurer group.
  • Ensure the maintenance and monitoring of prevention and firefighting equipment.
  • Be the technical interlocutor for the periodic fire inspections of the control offices.
    Be the technical interlocutor for the insurer and follow-up of the implementation of the recommendations.
  • Be the interlocutor of the competent authorities in terms of fire prevention.
  • Keep fire safety records up to date.
  • Define corrective and preventive actions during any risk situation.
  • Compliance of sites and infrastructures in terms of fire safety and prevention of industrial risks.
  • Topic: Study and design a mobile sandblasting. Keywords: Design, Mobile sandblasting, Sizing, CATIA.
  • Ensure the production of electrical energy ( 4 Diesel generator); Carry out routine testing and maintenance on electrical components; detect electric malfunction, locate faults and take action necessary to prevent damage; undertake repair to the electrical system equipment, switchboards, electric motors, generator and DC electrical systems and equipment; keep an engineering watch safely, in accordance with the relevant regulations and recommendations; Ensure compliance with pollution prevention requirements; Operate main and auxiliary machinery and associated control systems; Operate fuel, lubrication and other pumping systems and associated control systems; Maintenance and repair of mechanical, electrical and electronic equipment;

Internship

Tunisian navy (Ship NHO SLAMMBO)
June 2015
  • Planning maintenance of mechanical and electrical machines (GAS TURBINE)
  • Familiarizing with safety and installations; Building a practical basis to keep safely the function of engineering at operational level.
Mention: Very good (Major of promotion)
Mention: Very good (Major of promotion)

Diploma end of preparatory cycle for engineering studies, Technology section (PT) Preparatory

Institute for Engineering Studies of El Manar (IPEI El Manar)

2013
Mention: Very good.
  • Calculation and design Program: CATIA V5/V6, Autocad, SolidWorks, RDM6, Maple, ISIS7, Xrelais.
    Advanced
  • Automation:ABB (symphony plus) MATLAB, Arduino, AUTOMGEN, ModelSIM, STEP7,Rockwell automation;GE FANUC (proficy);MarkVI;MarkVIe
    Advanced
  • CMMS : OptiMaint, AMOS,COSWIN.
    Expert
  • Hydraulic: Automation studio,Fluide SIM
    Expert
  • Programming languages: C/C++, Java, VHDL, SQL, Pascal
    Good
  • Office softwares : Microsoft office
    Expert
  • SAP R/3
    Good
  • CATIA V5/V6 training certificate.
    Expert
  • Responsible in management QHSE (Quality, Health, Safety, Environment) training certificate.
    Expert
  • Certificate of competency as engineer officer first class of merchant marine.
    Expert
  • Basic safety training certificate.
    Expert
  • Medical first aid training certificate.
    Expert
  • Advanced firefighting training course certificate.
    Expert
  • Certificate of proficiency in security awareness training.
    Expert
  • English
    Advanced
  • French
    Expert
  • Italian
    Advanced
  • Arabic
    Expert
  • Football
  • swimming
  • sail and kayak
  • French
  • Italy
  • Thailand
  • Sweden