A highly passionate and result oriented rotating equipment design engineer with 5+ years of insightful experience in centrifugal compressor design and operation. I also possess progressive proficiencies in compressor design optimization, preparation of offer for inquiries, design to cost, compressor rotor dynamic analysis, non-conformity resolution, and field issue resolution.
Demonstrated responsibility for technical, Cost and Schedule of Complete flange to flange Centrifugal Compressor from start of design till installation and commissioning at customer site.
Single point of contact for centrifugal compressor design for other stake holders like Application engineer, Project management team, Sourcing and Manufacturing.
Analyzed and gained expertise in design specifications of major customers including Saudi Aramco, PTT, ENI, Saipem, PDO, EIL etc.
Successfully designed compressors aligned with customer specifications and compliant to API617, Shell DEP, ASME, NACE MR0175 etc. whenever required by project.
Enhanced expertise in thermodynamic selection, material selection depending on gas composition- be it clean gas or highly corrosive (H2S, CO2, Chlorides and Mercury), performance calculations and performance curve creation.
Developed new seal for balance drum which reduce leakage significantly with improve efficiency
Pioneered in compressor rotor dynamic analysis with Matlab based tool, and suitably modifying rotor or other parameters to comply with API 617/customer requirements.
In charge of centrifugal compressor impeller stage technology development and impeller static and dynamic analysis.
Perform design reviews as per standard procedures and design templates.
Purchase Dry gas seals (DGS) for compressors based on the project requirements: creating purchase specification, technical alignment and approving documents related to DGS.
Collaborate with System, instrumentation and control engineers to successfully address challenges and explore cost cutting opportunities.
Verify P& ID for lube oil, seal gas and anti-surge systems
Executed all projects within the desired timeline by maintaining project productivity, on time delivery and execution quality.
Guided and co-ordinated with engineers for projects involving multiple Compressor designs.
Perform detailed analysis on non-conformities reported on impellers and Balance drums and accepted or rejected or proposed modification on impacted components.
Witnessed High speed balancing and performance test at GE Florence test facility.
Designed highly efficient compressors for application engineering team providing needed competitive edge over competitors’ bid.
Played a key role in winning two critical fertilizer projects by optimizing compressor performance.
Investigated RCA of dry gas seal system under sizing issue. Identified Root Causes, implemented corrective and containment action.
Handled and resolved Field issues related to dry gas seals, thrust bearing overload and Compressor performance drop.
Participated in various customer meetings and kick off meetings to discuss and resolve technical issues.