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Fathelrahman A. F. Mohammed

Feed Plant Manager

41 years old
Driving License
Khartoum (11111) Sudan
Employed Open to opportunities
Experienced feed plant manager with over fifteen years of hands-on experience in the operation field. Proven track record of successfully managing and optimizing feed production processes to ensure maximum efficiency and quality. Possess a comprehensive understanding of industry regulations and standards, along with a strong focus on safety and compliance. Hold all necessary certificates and licenses to effectively oversee plant operations. Dedicated leader with a passion for driving continuous improvement and delivering exceptional results.
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  • Review production records
  • Handle customer questions and complaints
  • Evaluate operating procedures
  • Set quality assurance standards
  • Prepare and monitor monthly, quarterly and yearly budgets
  • Stay up to date on new technology and ways to make process improvements
  • Manage all employees of the department
  • Responsible for the performance management and hiring of the employees within that department
  • Develop efficiency strategies to ensure the plant meets production goals and standards at minimal manufacturing costs.
  • Work directly with department heads to coordinate purchasing, production and distribution operations
  • Instituting policies and procedures, training supervisors and administrators, maintaining a production schedule, giving performance reviews and motivating staff to meet production goals
  • Assist the production manager in establishment of all relevant policies & procedures
  • Set the daily production plan in coordination with the Production Manager
  • Follow-up the production plan’s executions plus all related tasks and activities in the feed mill lines with the Line Supervisor.
  • Attends the daily “Operation Meeting” and follows the related maintenance jobs
  • Monitoring the performance of all production staff during the shift, and ensure that the production records are properly filled, maintained, and well kept.
  • Ensuring the compliance of all the scales with the statutory regulations and calibration programs in coordination with quality control and operation /maintenance sections
  • Check with the Line Supervisor that all materials required for production are available with consideration of the quality and quantity.
  • Ensure products quality and complying with the company's standard criteria
  • Ensure proper coordination with QC and warehouse for the transfer of finished product to the stores
  • Ensure the hygiene of HSE compliance within the mills
  • Supervise all production and packing processes
  • Capturing all data for production planning, product release.
  • Managing three production lines (30 MT/hr, 30 MT/hr, 10 MT/hr), with 23 products (such as: Dairy Family, Poultry Family, Sheep, ruminant, Beef & Calves families)
  • Assist the Operation Supervisor & Production Manager in establishment the policies & procedures along with setting the daily production plan
  • Follow-up the production plan’s executions
  • Ensure the production records are properly filled and maintained
  • Follow-up the maintenance jobs plus all related tasks and activities in the feed mill lines
  • Monitoring the performance of all production staff during the shift
  • Ensure the availability of all materials required for production
  • Ensure products quality and compliance with the standard criteria
  • Ensure proper coordination with QC and warehouse for the transfer of finished product to the stores
  • Ensure the hygiene, food safety, GMP and HSE compliance within the mills. And reporting any issue to the concerned parties.
  • Execution of all daily production plans; and refer to the line supervisor when a decision needs to be made
  • Coordinate to receive the requested raw materials required to execute the daily production plan
  • Coordinate with Maintenance staff / technicians regarding maintenance plans and breakdowns
  • Monitor all the scales against the statutory regulations and calibration programs in coordination with quality control and operation /maintenance sections
  • Ensuring that the agreed product identification is carried out as specified in the company's work instructions (Dates of production and expiry, Batch No., Production Line, Packing machine and Operator)
  • Coordinating with QC and warehouse the transfer of finished product to the store
  • Register all down time during the shift
  • Executing and ensuring the fulfillment of all Housekeeping, Pest Control and Health & Safety rules in the Animal Feed Mill
  • Ensuring FIFO in raw materials and finished products bins
  • Prepare all the production reports and maintain records identifiable and easy retrievable.
  • Working in three production lines (30 MT/hr, 30 MT/hr, 10 MT/hr), with 23 products
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  • Supervise the shift operation
  • Ensure all the materials required for the shift is secured
  • Ensure all the equipments machines are in operation
  • Organize and supervise the technicians and labours in the shift
  • Minimize the downtime
  • Control the materials losses
  • Follow-up the production lines with the Quality control department and with the maintenance team in case of any breakdown
  • Responsible of the hygiene of the plant
  • Make sure all the safety procedures are being followed in the plant
  • Prepare detailed hourly reports about the operation performance
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  • Swimming
  • Jogging
  • Listening to classical Music
  • Attending musical concerts

Bsc. Chemical Engineering

University of Jazeera

2001 to 2006
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Master in Engineering Management

University of Khartoum

August 2016 to 2018
  • Machines and Process Technology for the Feed Milling Industry (Swiss Institute of Feed Technology, November 2012)
  • Integrated Fire alarm & Fighting System (Exemplar center for Engineering training, February 2013)
  • Good Manufacturing Practices (GMP) Food Industry Training (SGS Academy, September 2014)
  • ISO 14001 Foundation & Internal Auditor Training (SGS Academy, September 2014)
  • Engineering Management System (September 2014)
  • Lean Six Sigma Green Belt (Hyoon Training Center, November 2015)
  • OSHA certificate (August 2016)
  • Certified management accountant (CMA - P1) (May-Sept 2021)
  • Organized with strong Time Management
  • Excellent communicating and Multi Tasking
  • Effective Problem Solving
  • Energetic and Results oriented
  • Highly motivated and Enthusiastic
  • Dedicated and Visionary
  • Passionate
  • Arabic (Native)
  • English (Bilingual)
  • WinCos (Feed Mills control System for the process Industry by Bühler Group, Switzerland)
    plant control System for the process Industry by Bühler Group, Switzerland
  • Feed milling operating system (by Alvan Blanch development company Ltd, United Kingdom)
  • PRAGMA on key 4 (Enterprise asset management system)
  • Sage Line 500 (Enterprise Resourse Planning -ERP- system)
  • Microsoft Office Suite