Senior Lead Manufacturing Engineer (Assembly)
FNSS Defence Industry
Since 2014
- Lead the assembly manufacturing engineering team preparing manufacturing data package (manufacturing bill of materials and Control documents/work instructions) and allocate the work load and responsibilities of team members.
- Represent the manufacturing engineering department for different projects (AV8, OMAN, STA) at CRB (change review board) and CIB ( change implementation board) meetings. (evaluation of product change requests in terms of cost, schedule, feasibility, to decide effectivity and implementation plans of the changes to be implemented)
- Assign make/buy policies for assembly parts according to the capacity and capability of the company.
- Support production line tooling and equipment to support manufacturing processes.
- Decide tool requirements and tool design requirements for assembly/subassembly operations and installations.
- Provide technical support to the team members in solving the problems in assembly line.
- Take part in special projects for the improvement of work instruction and CIB systems.
- Establish, monitor and present Key Performance Indicators (KPIs) to measure performance in different areas of the Assmebly Department.
- Collect, analyze, summarize and present manufacturing data to the management.
- Represent the Department of Manufacturing Engineering at the IPT (integrated project team) and liaise between other operational units and the Department of Manufacturing Engineering according to the project schedule( AV8 Mortar Vehicle and STA Tracked Gun Carrier Vehicle).
Chief Manufacturing Engineer ( Assembly)
Turkish Cabin Interior
2010
to 2013
- Carried out detailed mechanical design work including 3D modelling G7 galley (aircraft kitchen cabinet) by CATIA V5
- Generation of assembly drawings and bills of materials and creation of 2D drawings in accordance with specifications for G7 galley by CATIA V5
- Preparaed of Control documents/work instructions for structural & systems installations (electrical, drain, cooling systems) for AIRBUS and BOEING Aircrafts Galleys.
- Assigned make/buy policies for detail/assembly parts
- Coordinated of manufacturing activities (such as machined, composite part manufacturing, coating and painting operations) with subcontractors and purchasing department,
- Supported production line tooling and equipment to support manufacturing processes.
- Decided tool requirements and tool design requirements for detail parts (machine, sheet metal and composite parts), assembly/subassembly operations and installations.
- Solved the problems in the production line in coordination with the related departments (Material Review Board Activities)
- Collaborated with the Quality Department to identify and implement ongoing quality improvements.
- Supervised assembly line of Galleys.
- Prepared production plans, short reports, priority lists for related departments.
- Presented manufacturing data to management.
Manufacturing Engineer (Detail Part)
Turkish Aerospace Industry
2008
to 2010
- Prepared Control documents/work instructions for machining, sheet metal and composite parts for unmanned aerial vehicle and provided technical support to production departments when necessary
- Prepared Control documents/work instructions for assembly of unmanned aerial vehicle TIHA and CASA CN235 equipped fuselage and provided technical support to production departments when necessary
- Managed projects according to specifications and deadlines, while maintaining the project performance indices i.e. Quality, Cost & Delivery
- Supported production line tooling and equipment to support manufacturing processes.
- Decided tool requirements and tool design requirements for detail parts (machine, sheet metal and composite parts), assembly/subassembly operations and installations.
- Assigned make/buy policies for detail/assembly parts
- Solved the problems in the production line in coordination with the related departments (Material Review Board Activities)
- Decided on the effectiveness and the implementation plans of design changes (Change Implementation Board Activities)
- Prepared the bid data package identifying the product cost to be sold (CASA CN 235 Equipped Fuselage Material-time-station-tool requirements estimation)
Quality Assurance/Control Engineer
Ekinciler Iron and Steel Company
2007
to 2008
- Supervised the rolling mill quality control laboratory where all daily inspection and tests are conducted for reinforced steel bar (spectrometric analysis, surface preparation, hardness measurement, microscopic examination, tensile tests, dimensional test, bending test, elongation test)
- Developed and maintained the QA Plan and existing Manual.
- Followed up QA Procedures implementation.
- Identified non-conformances and took preventive and corrective actions.
- Assisted the Production Department in the evaluation and correction of specific quality control problems and issues.
- Prepared risk analysis within the scope of the requirements of ISO 14001 Environmental Management System and OHSAS 18001 Health and Safety Management system.
- Established, monitored and presented Key Performance Indicators (KPIs) to measure quality performance in different areas of work
Quality Assurance/Control Engineer
Tosyalı Iron and Steel Industry
2006
to 2007
- Performed all daily inspection and tests for raw material and product (spectrometric analysis, surface preparation, hardness measurement, microscopic examination, lifetime tests for low carbon steel shot).
- Coordinated with Planning, Production, Sales and Departments on a daily basis
- Established and maintained policies and procedures to ensure compliance with ISO 9001:2000
- Assesmented customer complaints, found permanent solutions, and reported to management.
- Identified non conformances and took preventive and corrective actions.
- Prepared executive reports for top management regarding process improvement as a result of quality tests
- CM2-P
Metallurgical and Materials Engineering
Middle East Technical University
September 2001
to June 2006
