Sukdeb Mukhopadhyay

Accomplished and result oriented leader with strong decision making ability and detail knowledge over 40 years in Production - operations & maintenance (O&M) activities including Supply chain functioning.
Fair knowledge in Project & Plant management , Asset & Maintenance Management System, Manufacturing, Steel Processing and distribution, Warehouse Management .Significant long years of working experience in General Engineering and different manufacturing companies like, Textile machinery manufacturers, Paper& Pulp machinery, Railway Brake & signaling equipment, Industrial Cooling Tower, manufacturing of Engine Heads, Alternator cover for automobile industries and manufacturing of Portable conveyors, Truck Unloaders, Stackers, Grab Hoppers with dust collection and also in development and modifications of the same.
Extensive manufacturing experience in conventional & CNC machining (Boring,Milling,Plasma & Laser cutting, Assembly, Fabrication & surface coating areas.
Worked as a Product Development Manager and had exposure on plastic injection and rotary molded parts. A combined knowledge of processing and hands on experience on servicing & maintenance of plant machinery & equipment as well as Maintenance planning, Asset management policies, Business Strategic planning. Long years of professional industry capabilities and have substantial exposure in key areas like Computerized Production Planning and Scheduling, Inventory management in ERP environment, Estimation for labour and materials,Analysis of engineering drawing & BOM generations, Warehouse management, Industrial Engineering, Process capability studies,5S,ISO 9000 QAS & auditing, Lean Manufacturing, Costing, Supplier developments & capability audit, Sales & Dispatch functioning and equipment design, Strategic Management activities with continuous development ,assiting setting KPI's & monitoring performances as well as Health & Safety procedures..
A dynamic personnel who is comfortable working with people of all levels and have excellent commercial approach to solving problems and developing business process. Having proven people management skills with the ability to manage performance and motivate staff on an individual and team level.

Experiences

Controlling end to end manufacturing & refurbishing of mobile bulk material handling equipment like, Jump Conveyors, Truck unloaders ( Dual or Triple Bay), Power Stackers, Grab Hoppers (with dust extraction) for different projects.
Controlling production of Fabrication shop, Machine shop (CNC Plasma -drilling machine, Milling, Heavy duty lathe & Drilling Machine etc), Automobile shop as well as Blasting & Painting shop. All fabricated steel structures were to be blasted and painted as per the requirement of the customer.
Working with Asset Management system, Policies, Strategies and implementation for maximise productivity/service delivery, minimise cost & minimise risk
Project Coordinating and monitoring & controlling all Production functional areas as per schedules as well as monitoring equipment maintenance in line with Asset Management policies
Organizing Project Planning & Scheduling and monitoring to ensure the plan is met as per the schedule & driving the deadlines
Preparing estimates for labour and material for all structurals as well as material take off to create material requisition for PO generation.
Project cost monitoring in line with estimates.
Developing Supplier and auditing capabilities
Making Business strategies with Corporate Management and creating road maps from short term to long term goal
Training and implementing stuffs on Lean Management and 5S.
Productivity improvement by improving performance in every production & operational areas.
Ensuring Quality System is followed & maintained
Generating new methodology in production & processing areas,implementing documentation procedure & practices.
Providing support on equipment design on conveyors & Duct designing on Grab Hopper dust extracting system and execute to get the that done.
Coordinating with designers for product design and improvements
In house development and design modifications on different bulk handling equipments like Telebelts,Stackers,Truck Unloders and make sure that the modifications done.
Maintaining plant Health & Safety

Responsible for overall operational activities in the Plant & warehouse activities. Warehouse contains Steel products like ,Plates, Merchant Bar, Tubular & Structural products
Implementing of method and methodology in regards to improvement in process, productivity, quality and maintenance
Ensuring meeting customer demand and playing important role in planning and forcasting & monitoring and controlling production schedule and Warehouse activity
Monitoring daily throughput and variances.
Monitoring machine processes of Plasma cutting & drilling,Laser machining, Heavy duty Oxy cutting,Beam Line maching.
Organizing and controlling Maintenance & service of machinery,equipment in the plant
System developments in line with Asset Management strategies, Controlling maintenance planning and breakdown maintenance of Plasma-drilling, oxy, Laser, and Beam line machines and all equipment
Ensuring Process monitoring,Time study,works study,process improvements
Monitoring and controlling programming(Cad-Cam) activities
Budget & budgetary control
Cost Control
Monitoring and ensuring dispatch functions are met
Recruitment and training personnel
Managing preparation of training manual
Responsible for implementing and maintaining plant health and safety

Supervising & leading 20 operational staffs on daily basis ensuring efficient and effective output
Controlling over all production of Fabrication,Machine Shop (Heavy duty Laser cutting CNC Boring,Plasma cutting,Lathe & Milling), Blasting & Painting shop.
Responsible for plant start up operation
Establishing optimal process sequences as per operational policies maintaining objective and goal to achieve targeted throughput.
Responsible for all operational activity through cnc & conventional machining,fabrication,assembly and surface coating ( industrial blasting & painting)
Responsible for daily optimal utilization of man,equipment and material for targeted throughput & productivity analysis
Responsible for inventory management and daily dispatch functioning
Managing Subcontractor work
Responsible for equipment maintenance maintaining PM schedule
Ensuring all instruments and equipment are callibrated
Auditing of the quality management system
Ensuring compliance to environment health and safety
Recruiting and training new team members

Supervised to ensure smooth operational activities within the budget
Managed Fifteen staffs in operating environment
Responsible for daily operational out put from Plasma,oxy, Laser,CNC Band Saw machines
Responsible for entire warehouse operations
Responsible for procurement of material utilities for smooth operational activities
Controlled stock receivable,pick away as per document,maintained storage and replenishment on an efficient manner to fulfill the objective and goal of warehouse and production
Controlled effective plant maintenance for optimal usage of machinery and equipment.
Ensured effective use of MRP system for the operation of the branch in line with productivity,quality and dispatch functioning
Recruited and trained new team members
Ensured compliance to environment health and safety

Managed and monitored the operation of the shop (machining & fabrication) in line with the company standard
Planned production capacities according to sales projections and supply deadlines
Ensuring plant maintenance schedules are met
Inspection and quality control of incoming material and finished product before dispatch
Ensured compliance to health & safety

Provided day to day coordination, monitored product performance and coordinated resolution of issues
Developed different series of Eco Pillar box, panels.
Worked with sales, marketing and customers to define product specifications and functions
Coordinated and conducted customer input programs and needs analysis
Coordinated with suppliers
Controlled production in vendors place

Generated master schedule as per customer order besides supervising functioning in production( Automobile Parts manufacturing) areas.
Generated production plan and bill of material
Arranged subcontracting of items as per requirement
Conducted material procurement
Monitored production and dispatch functioning in a regular basis

Managed a team of 20 staffs in production ( Automobile parts manufacturing) environment
Responsible for manufacturing of Aluminium and cast iron engine heads through CNC machining ( Machining centres of Okuma, Mazatrol,Fanuc,and Siemens controller) and valve pocket cutting special purpose machine
Supervised all production activities on daily basis
Generated process work Instructions
Setted production KPI in line with daily throughput analysis and varience
Ensured plant PM schedule was maintained
Planned and managed departmental budget
Ensured compliance to health and safety

Managed a team of 55 staff on a 24x7 production ( Automobile parts manufacturing) schedule
Controlled the operations of the production department consists of cnc machining with Cell concept,Aluminium Pressure Die Casting, Shot Blasting.Production monitoring and analyzing OEE (overall equipment effectiveness) were the prime resposibilty also.
Developed and implemented processes in order to maintain effective utilization of materials, efficient use of labor and equipment to meet production targets
Monitored Process capability report on daily basis
Ensuring compliance to environment health and safety

Managed production with target achieved, ensured productivity and quality to the set standard
Supervised production including fabrication of structural,machining -assembly and testing of Gear Reducers,Industrial Butterfly and Flow control valves(Machining ,Assembly and Testing),FRP items,Drive shafts made of composite material, steel & of stainless steel,as well as different Heat Exchangers made of steels and stainless steels
Assisted to develop ERP production/inventory module
Responsible for machine and equipment maintenance
Coordinated with site engineers and construction personnel as per the requirement
Audited internal process and procedure in line with ISO9001 QAS as Lead Auditor
Perticipated in work study and measurement
Ensuring compliance to health and safety

Supervised production department (Machining & assembly of electromagnetic relay for Railway signaling equipment)
Ensured the production target achieved with quality
Coordinated & cooperated with other department to ensure objective and goal of the company

Assisted senior Engineer to achieve production target
Supervised manufacturing of Digester,Drying Cylinder,different felt rolls,suction boxes

Skills

In depth knowledge of working in general engineering work shop under operations & production manufacturing environment
In depth knowledge of CNC Plasma,Laser cutting,Beam line drilling and general and CNC machinary
Thorough knowledge of plant maintenance practices
Analytical skill to reach quick fault detection, repair and maintenance related to plant & machinery
Knowledge of fabrication and welding practices & project management
In depth knowledge of Planning,Scheduling and critical job loading management
In depth knowledge of Batch production methodology
In depth knowledge of material take off,estimation & job costing
Hands on skill in CNC Oxy & Plasma cutting(Farley laser lab machine)& detailed knowledge of laser cutting, processing in CNC Machining centres,lathes,press brake & general conventional machining area
In depth knowledge of QA,QC & Quality measurement techniques
In depth knowledge and extensive hands on experience in manufacturing,assembly and testing of heavy duty gear reducers,Flow control and Butterfly valves,small and large industrial Fans and rotating equipment as well as manufacturing Relay (Signalling purpose) & automobile parts( Alternator covers,engine heads) as few examples.
In depth knowledge of material procurement & warehouse processing and inventory control
Converting customers enquiries to quote through analysis of drawing to nesting using QE software.
Knowledge of using Sigmanest to create drawing,nesting & programming for CNC plasma cutting machines.
Knowledge of Budgeting
Knowledge of lean manufacturing

Ability to lead,motivate and build successful teams in compliance to companies objective and goal
Negotiation and conflict resolution in an multicultural environment
Strong problem solving skills with innovative approach to advise stakeholders to make informed business decision
Strong interpersonal skill

Consistently exceed expectation and add extra value
Adaptable and transition easily between small and large tasks
working individually and a team

Education

Specialization in Operations &Systems

Passed Sec-A & Sec-B of AMIE ( Institution of Engineers, India) in Mechanical Engineering Branch

Interests

Painting,Creative Design,Drama

Cricket,Soccer,Tennis,Badminton,Table Tennis

Indian,Thai,Malaysian

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Foreman

Manager Product Development

Production & Planning Leader

Machining Business Unit Leader.

Production Manager,Line Manager,Supervisor(Entry Level)

Deputy Manager Production, Assistant Manager, Superintendent (Entry Level)

Assistant Engineer, Supervisor(Entry level)

Jr. Engineer

TECHNICAL SKILLS

Leadership Skills

PERSONAL SKILLS

Indian Institute For Social Welfare & Business Management,Kolkata,India

Institution of Engineers,India

Gladstone Job Skill

Gladstone Job Skills

Gladstone Job Skills

Gladstone, Australia

CQ University, Australia.

EHSG. Australia

Manakau Institute of Technology (MIT) New Zealand

Confederation of Indian Industries (CII)

TQMI, INDIA

Indian Institute of Management, (IIM Kolkata).

Art

Sports

Cooking